I. Introduction
As directional, check, and globe valves are to plumbing, contactors and relays are to electrical systems. In this section we are looking at magnetic control devices for low voltage circuits. Contactors and relays in these schemes keep low voltage power, whether line or control voltage, coordinated for control and protective purposes; typically magnetic, these devices allow and disallow the flow of current in a specific fashion and order as determined by the engineers or designers of the system to operate or protect other devices and coordinate their working together.
Individual Proposed Standards in this section include:
- 1810 Low Voltage AC Contactor Proposed*
- 1820 Low Voltage AC Control Relay No Time Delay Proposed*
- 1825 Low Voltage AC Control Relay with Time Delay Proposed*
- 1830 Low Voltage DC Contactor Proposed*
- 1840 Low Voltage DC Control Relay No Time Delay Proposed*
- 845 Low Voltage DC Control Relay with Time Delay Proposed*
II. Components
Parts and assemblies to be reconditioned under Section 1800 Low Voltage Contactors and Relays include but are not limited to:
- Coil
- Contacts
- Wiring
- Terminals
- Legend
- Escutcheon
- Armature
- Connector
- Nameplate
- Chassis
- Base or mounting plate
III. Standards
The PEARL Section 1800 Low Voltage Contactors and Relays Proposed Standard begins with the definition of the term "Reconditioning" as "the process of returning electrical equipment to safe and reliable operating condition based upon the design of the original manufacturer at the time of manufacturing." This is followed by reference tables used to calculate test results and tolerances and the necessary test equipment required by the low voltage contactors and relays standards. The low voltage contactors and relays standards continues with a "Recondition Evaluation," which is a detailed inspection of all parts of the low voltage contactors and relays, including but not limited to the components listed above.
IV. Testing and Inspection
Section I for PEARL Section 1800 Low Voltage Contactors and Relays begins with reference table identification and identification of the test equipment necessary to complete the standard, including one or more:
1. Insulation Resistance Test Set (Megohmeter) 500 Vdc minimum
2. AC Voltage Supply
3. Multimeter
4. Timer with a AC voltage applied START Circuit
Section II Recondition Evaluation-Inspection and Testing identifies each component and assembly part that must be inspected to determine the components viability and scope of reconditioning required to bring the component back to original operating condition. Results and notes from the pre-reconditioning inspection and test are recorded in the PEARL Reconditioning Evaluation and Test forms that accompany each respective standard.
V. Reconditioning
Section III Reconditioning Procedures describes how to recondition each component and assembly, beginning with the disassembly of the motor control unit down to its major subassemblies. Reconditioning for low voltage contactor and relay includes:
" Disassembly
" Cleaning
" Drying
" Deoxidizing
" Removal of corrosion
" Degreasing
" Plating
" Painting
" Lubricating
" Adjusting
Assembly of the reconditioned components and subassemblies is followed by final inspection and testing. As with all testing, inspection, and reconditioning operations, final inspection and test results are recorded onto the Evaluation and Test forms included with the standard. If a PEARL certified technician follows the reconditioning standard, the low voltage contactor or relay assembly is eligible for a Blue PEARL Reconditioned Quality Seal.
Links to the full reconditioning standards for Low Voltage Contactors and Relays:
Link to the full Standard Number 1810
Low Voltage AC Contactor - PROPOSED
Link to the full Standard Number 1820
Low Voltage AC Control Relay No Time Delay - PROPOSED
Link to the full Standard Number 1825
Low Voltage AC Control Relay Time Delay - PROPOSED
Link to the full Standard Number 1830
Low Voltage DC Contactor - PROPOSED
Link to the full Standard Number 1840
Low Voltage DC Control Relay No Time Delay - PROPOSED
Link to the full Standard Number 1845
Low Voltage DC Control Relay Time Delay - PROPOSED
* A proposed standard is one which as been created and offered to technical committee participants for vetting. A proposed standard may go through any number of drafts, revisions and changes before being accepted. All proposed PEARL Standards are only in their first draft form currently and are NOT yet recommended for use in the field.
Link to view and/or download PEARL's 137 reconditioning standards for electrical equipment.